Infill planes old and new

Planes

Available now

No planes are currently available.

Work in progress

R-02 Small Rabbet – stainless / persimmon

Current step: Shell fabrication
Design Shell fabrication Infill fitting Bedding Final assembly Fit & finish
R-02 rabbet plane in progress
Metal (shell)
304 Stainless
Stuffing wood
Persimmon
Blade retention
Wedge-retained blade.

S-02 Smoothing Plane Prototype

Current step: Design
Design Shell fabrication Infill fitting Bedding Final assembly Fit & finish
S-02 small smoothing plane prototype in progress
Metal (shell)
Brass
Stuffing wood
TBD.
Metal (lever cap)
Brass

Process

My planes are built along traditional British infill lines: metal shells mechanically joined at the edges with traditional dovetails, solid wood infills, and thick irons. Although my designs begin as close copies of antiques, the aim is never to recreate a museum piece. I take full advantage of advances in technique, tooling, and metalurgy over the last 150 years, and have updated the designs to make the most of them where it makes sense.


CAD layout of an infill handplane
CAD drawings allow me to iterate designs rapidly and test out variants in profile and clearances before any metal is cut. From these drawings, depending on the project, I can create shop drawings for reference at the bench, or send parts out for rough cutting on a laser or CNC.
  1. CAD pattern and proportions step
    Design
    The design is finalized digitally before any cuts are made.
  2. Shell fabrication and joining
    Shell fabrication
    Cut, fit, dovetail, and peen a rigid shell; establish the mouth.
  3. Fitting the infills
    Infill fitting
    Infill blocks are trued, scribed, and fit tight to the metal.
  4. Bedding the iron
    Bedding
    Tune the bed for maximum contact with the blade.
  5. Final assembly of the plane
    Final assembly
    Permanent peening, pin dressing, and interior finishing.
  6. Fit and finish, tuning and testing on real work
    Fit & finish
    Lapping, polishing, sharpening, and final test cuts.

Why an infill?

You do not need an infill handplane. A well-tuned modern bench plane from Lie-Nielsen or Veritas will leave an excellent surface for a fraction of the cost. An infill isn’t competing in that market. These planes occupy the space between sculpture and instrument: built slowly, by hand, with the kind of material choices and joinery that only make sense when the object itself is the point. The metalwork, the wood selection, the dovetailing, the bedding, none of it is optimized for efficiency or volume.

That an infill also happens to be an excellent working plane is a bonus. Many put them to daily use; others treat them as functional art, ready for work whenever the mood strikes. Either approach is valid. Like a work of sculpture, an infill handplane has little to do with need and more to do with the joy that having and using it brings the owner.

About

This is a one-person workshop focused on one-off or very small-batch infill handplanes. I do not take commissions. Planes are all built on spec and posted when they are done. I expect to finish a handful of planes a year; they’ll be listed under ‘Available now’ when ready.

Checking for square